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05/17/07 | 83 views | #20070111923 | Prev - Next | USPTO Class 510 | About this Page  510 rss/xml feed  monitor keywords

Sulfuric acid amine salt, sulfonic acid amine salt, production thereof and softener composition

USPTO Application #: 20070111923
Title: Sulfuric acid amine salt, sulfonic acid amine salt, production thereof and softener composition
Abstract: wherein R31 is a linear or branched C18-36 alkyl or alkenyl group, or a group represented by the formula R36−(OA)n- (wherein R36 is a linear or branched C12-36 alkyl or alkenyl group, OA is an oxyalkylene group having 2 to 4 carbon atoms and n is a number of from 0.1 to 10 on average), R32 is a is a linear or branched C10-36alkyl or alkenyl group, X is —CONH—, —NHCO—, —COO— or —OCO—, R33 is a linear or branched C1-6 alkylene group, R34 is a linear or branched C1-6 alkyl or hydroxyalkyl group, or a group represented by R5—[B—R6]b—, R35 is a linear or branched C1-6 alkyl or hydroxyalkyl group, wherein R5 is a linear or branched C10-36 alkyl or alkenyl group, R6 is a linear or branched C1-6 alkylene group, B is a group selected from the group consisting of —COO—, —OCO—, —CCNH— and —NHCO—, b is a number of 0 or 1 and m is a number of 0 or 1. A sulfonic acid amine salt may be obtained. Provided is a process for preparing a sulfuric acid amine salt (I) represented by the formula (I), which is a neutralization compound between a sulfated compound having a long chain alkyl or alkenyl group and an amine having a long chain alkyl or alkenyl group, useful as softener. (end of abstract)
Agent: Birch Stewart Kolasch & Birch - Falls Church, VA, US
Inventors: Jun Kono, Tomokatsu Kusumi, Akira Sakaguchi, Yasuki Ohtawa, Ikuo Sugano, Kazutaka Shiratsuchi, Shuji Tagata
USPTO Applicaton #: 20070111923 - Class: 510493000 (USPTO)
Related Patent Categories: Cleaning Compositions For Solid Surfaces, Auxiliary Compositions Therefor, Or Processes Of Preparing The Compositions, Cleaning Compositions Or Processes Of Preparing (e.g., Sodium Bisulfate Component, Etc.), Specific Organic Component (e.g., Triazines, Etc.), Sulfur In The Component, Sulfoxy (e.g., Dimethyl Sulfoxide, Sulfone, Etc.)
The Patent Description & Claims data below is from USPTO Patent Application 20070111923.
Brief Patent Description - Full Patent Description - Patent Application Claims  monitor keywords

CROSS-REFERENCE TO RELATED APPLICATIONS

[0001] The present application is a 37 C.F.R. .sctn. 1.53(b) divisional of U.S. application Ser. No. 11,332,161 filed Jan. 17, 2006, which is a 37 C.F.R. .sctn. 1.53(b) continuation of 10/417,122, filed Apr. 17, 2003, which claims priority on Japanese Application Nos. 2002-114282 filed Apr. 17, 2002, and 2002-217686 filed Jul. 26, 2002. The entire contents of each of these applications is hereby incorporated by reference.

TECHNICAL FIELD OF THE INVENTION

[0002] The present invention relates to new compounds for a softener, a production process therefor and compositions containing the same. Furthermore, the present invention relates to a production process for softener compositions and softener compositions obtained by means of production process.

PRIOR ART

[0003] Triethanolamine salt and the like has been heretofore known, for example sulfuric acid amine salt like an alkyl or alkenyl sulfuric amine salts, and used in various kinds of detergents and softeners. However, no sufficient study has been so far conducted on a neutralization compound between a sulfated compound having a long chain alkyl or alkenyl group and an amine having a long chain alkyl or alkenyl group.

[0004] Liquid softeners having been traditionally used in individual households contain a water non-soluble quaternary ammonium salt as a softening agent. Moreover, a study has been conducted on combination of an anionic surfactant therewith for the purpose of improving hand touch feeling and a softening effect. Disclosed in U.S. Pat. No. 4,447,343 is a technique using a combination of a quaternary ammonium compound with an anionic surfactant. Disclosed in U.S. Pat. No. 4,751,009 is a softener composition containing a cationic surfactant and a salt of a specific amine and an anionic surfactant. Disclosed in U.S. Pat. No. 4,661,270 is a transparent softener composition containing an anionic surfactant and a cationic surfactant. Besides, the present inventors propose a softener composition containing a monoalkyl cationic surfactant and an anionic surfactant for improvement on hand touch feeling in JP-A 2001-200474.

[0005] As to production processes for a softener, on the other hand, a method has been studied that suppresses an increase in viscosity and gelation in compounding. Disclosed in JP-A 10-298867 is a technique that an ammonium compound and sugar-alcohol are kneaded in advance, followed by mixing them with water under a high shearing. Disclosed in JP-W 2001-526304 is a production process for a softener in which a molten softening agent is dispersed in water. Disclosed in JP-A 5-106166 is a production process for a softener including a process in which a melt of a softening agent and a nonionic surfactant is produced. Furthermore, disclosed in U.S. Pat. No. 4,751,009 is a production process in which a sulfonic acid surfactant salt of a specific amine compound is mixed into a quaternary ammonium salt in advance. As described in U.S. Pat. No. 4,751,009, however, gelation frequently occurs in producing a softener composition containing an anionic surfactant and an amine compound. In order to avoid gelation, it is necessary to agitate softening agents under a high shearing energy. Moreover, even with such agitation adopted, a gel-like material locally remains, but is not easily dispersed even when the composition is added into water for rinsing clothes and then is agitated, resulting in another problem of reducing a softening effect. An improvement has been demanded.

DISCLOSURE OF THE INVENTION

[0006] It is an object of the present invention to provide a neutralization compound between a sulfuric acid or sulfonic acid having a long chain alkyl or alkenyl group and an amine having a long chain alkyl or alkenyl group, useful as a softener and a production process therefor.

[0007] It is another object of the present invention to provide a production process for a softener composition containing an amine compound and an anionic surfactant, under which gelation of the softener composition is suppressed, resulting in providing a sufficient softening effect.

[0008] The present invention is directed to a process for preparing a sulfuric acid amine salt (I) represented by the formula (I): wherein in the formulae, R.sup.31 is a linear or branched C.sub.12-36 alkyl or alkenyl group, or a group represented by the formula R.sup.36--(OA).sub.n-, wherein R.sup.36 is a linear or branched C.sub.12-36 alkyl or alkenyl group, OA is an oxyalkylene group having 2 to 4 carbon atoms and n is a number of from 0.1 to 10 on the average; R.sup.32 is a linear or branched C.sub.10-36 alkyl or alkenyl group; X is --CONH--, --NHCO--, --COO-- or --OCO--; R.sup.33 is a linear or branched C.sub.1-6 alkylene group; R.sup.34 is a linear or branched C.sub.1-6 alkyl or hydroxyalkyl group, or a group represented by R.sup.5--[B--R.sup.6].sub.b--, wherein R.sup.5 is a linear or branched C.sub.10-36 alkyl or alkenyl group, R.sup.6 is a linear or branched C.sub.1-6 alkylene group, B is a group selected from the group consisting of --COO--, --OCO--, --CONH-- and --NHCO--, b is a number of 0 or 1; R.sup.35 is a linear or branched C.sub.1-6 alkyl or hydroxyalkyl group; and m is a number of 0 or 1,

[0009] comprising mixing and neutralizing a compound represented by the formula (III) (hereinafter referred to as the compound (III)):R.sup.31--OSO.sub.2OH (III)

[0010] wherein R.sup.31 indicates the same meaning as in the above description, which has been obtained by sulfating an alcohol (hereinafter referred to as an alcohol (II)) represented by the formula (II):R.sup.31--OH (II) wherein R.sup.31 indicates the same meaning as in the above description,

[0011] with a molten amine (hereinafter referred to as an amine (IV)) represented by the formula (IV): wherein in the formula, R.sup.32, X, R.sup.33, R.sup.34, R.sup.35 and m indicate the respective same meanings as in the above description.

[0012] The invention moreover provides a process for preparing a sulfonic acid amine salt (I') represented by the formula (I'): wherein R.sup.51 is a linear or branched C.sub.12-36 alkyl or alkenyl group or an C.sub.12-36 alkylaryl group, R.sup.32 is a linear or branched C.sub.30-36 alkyl or alkenyl group; X is --CONH--, --NHCO--, --COO-- or --OCO--; R.sup.33 is a linear or branched C.sub.1-6 alkylene group; R.sup.34 is a linear or branched C.sub.1-6 alkyl or hydroxyalkyl group, or a group represented by R.sup.5--[B--R.sup.6].sub.b--, wherein R.sup.5 is a linear or branched C.sub.10-36 alkyl or alkenyl group, R.sup.6 is a linear or branched C.sub.1-6 alkylene group, B is a group selected from the group consisting of --COO--, --OCO--, --CONH-- and --NHCO--, b is a number of 0 or 1; R.sup.35 is a linear or branched C.sub.1-6 alkyl or hydroxyalkyl group; and m is a number of 0 or 1,

[0013] comprising mixing and neutralizing a compound represented by the formula (III') (hereinafter referred to as the compound (III')):R.sup.51--SO.sub.3H (III') wherein R.sup.51 is defined above, which has been obtained by sulfonating a compound (II') represented by the formula (II'):R.sup.51--H (II') wherein R.sup.51 indicates the same meaning as above,

[0014] with a molten amine (hereinafter referred to as an amine (IV)) represented by the formula (IV): wherein R.sup.32, X, R.sup.33, R.sup.34, R.sup.35 and m indicate the respective same meanings as in the above description.

[0015] It is preferable that the added amount of the compound (III) is equal to or less than an amine (IV) in mole and the compound (III) is added into the amine (IV) which is in advance mixed with a solvent.

[0016] The present invention is directed to a sulfuric acid amine salt (I) or a sulfonic acid amine salt(I'), obtained by the above shown production processes, respectively. Furthermore, the present invention is directed to use of the compound (I) or (I') obtained by the above production process as a softener.

[0017] Moreover, the present invention is directed to a sulfuric acid amine salt (hereinafter referred to as a sulfuric acid amine salt (I'')) represented by the formula (I''): wherein in the formula, R.sup.41 is a linear or branched C.sub.18-36 alkyl or alkenyl group or a group represented by the formula R.sup.36--(OA).sub.n-(wherein R.sup.36 is a linear or branched C.sub.18-36 alkyl or alkenyl group, OA is an oxyalkylene group having 2 to 4 carbon atoms and n is a number of from 0.1 to 10 on average), R.sup.32 is a linear or branched C.sub.10-36 alkyl or alkenyl group, X is --CONH--, --NHCO--, --COO-- or --OCO--, R.sup.33 is a linear or branched C.sub.1-6 alkylene group, each of R.sup.44 and R.sup.45 is, independently of the other, a hydrogen atom, a linear or branched C.sub.1-6 alkyl, alkenyl or hydroxyalkyl group or a group represented by the formula R.sup.32--X--R.sup.33--, (wherein R.sup.32, X and R.sup.33 indicate the respective above meanings).

[0018] The sulfuric acid amine salt(I'') can be obtained by the process, as above shown, for producing (I).

[0019] The present invention also provides a composition containing a sulfuric acid amine salt (I), a sulfonic acid amine salt(I') or a sulfuric acid amine salt (I'') described above and a solvent. Furthermore, the present invention also provides an application to a softener of a sulfuric acid amine salt (I), a sulfonic acid amine salt(I') or a sulfuric acid amine salt (I'') described above.

[0020] The present invention provides a process for producing a softener composition including: a step (hereinafter referred to as Step A) of mixing in advance a compound (a) represented by the formula (1) and a compound (b) having one C.sub.12-36 hydrocarbon group and one group selected from the group consisting of --SO.sub.3H and --OSO.sub.3H with each other in advance to obtain a surfactant mixture; and a step (hereinafter referred to as Step B) of dissolving and/or dispersing the thus obtained surfactant mixture in water: wherein in the formula, R.sup.1 is a linear or branched C.sub.10-36 alkyl or alkenyl group, R.sup.2 is a linear or branched C.sub.1-6 alkylene group, A is a group selected from the group consisting of --COO--, --OCO--, --CONH-- and --NHCO--, a is a number of 0 or 1, R.sup.3 is a linear or branched C.sub.1-6 alkyl or hydroxyalkyl group or a group represented by R.sup.5--[B--R.sup.6].sub.b-- and R.sup.4 is a linear or branched C.sub.1-6 alkyl or hydroxyalkyl group, wherein R.sup.5 is a linear or branched C.sub.10-36 alkyl or alkenyl group, R.sup.6 is a linear or branched C.sub.1-6 alkylene group, B is a group selected from the group consisting of --COO--, --OCO--, --CONH-- and --NHCO-- and b is a number of 0 or 1.

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