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08/16/07 - USPTO Class 438 |  161 views | #20070190772 | Prev - Next | About this Page  438 rss/xml feed  monitor keywords

Stress-relief layers and stress-compensation collars with low-temperature solders for board-level joints, and processes of making same

USPTO Application #: 20070190772
Title: Stress-relief layers and stress-compensation collars with low-temperature solders for board-level joints, and processes of making same
Abstract: A stress-relief layer is formed by dispensing a polymer upon a substrate lower surface under conditions to partially embed a low melting-point solder bump that is disposed upon the lower surface. The stress-relief layer flows against the low melting-point solder bump. A stress-compensation collar is formed on a board to which the substrate is mated, and the stress-compensation collar partially embeds the low melting-point solder bump. An article that exhibits a stress-relief layer and a stress-compensation collar is also included. A computing system that includes the low melting-point solder, the stress-relief layer, and the stress-compensation collar is also included. (end of abstract)



Agent: Schwegman, Lundberg, Woessner & Kluth, P.A. - Minneapolis, MN, US
Inventors: Daewoong Suh, Saikumar Jayaraman, Stephen E. Lehman, Mitesh Patel, Tiffany A. Byrne, Eward L. Martin, Mohd Erwan B. Basiron, Wei Keat Loh, Sheau Hooi Lim, Yoong Tatt P. Chin
USPTO Applicaton #: 20070190772 - Class: 438612000 (USPTO)

Related Patent Categories: Semiconductor Device Manufacturing: Process, Coating With Electrically Or Thermally Conductive Material, To Form Ohmic Contact To Semiconductive Material, Forming Solder Contact Or Bonding Pad

Stress-relief layers and stress-compensation collars with low-temperature solders for board-level joints, and processes of making same description/claims


The Patent Description & Claims data below is from USPTO Patent Application 20070190772, Stress-relief layers and stress-compensation collars with low-temperature solders for board-level joints, and processes of making same.

Brief Patent Description - Full Patent Description - Patent Application Claims
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[0001] This application is a divisional of U.S. patent application Ser. No. 10/954,999, filed on Sep. 29, 2004, which is incorporated herein by reference.

TECHNICAL FIELD

[0002] Disclosed embodiments relate to a stress-relief layer and a stress-compensation collar that surround a low melting-point solder in a microelectronic device package.

BACKGROUND INFORMATION

[0003] Chip packaging is often intensely involved with heat removal. Thermal expansion-mismatch challenges exist between the die, the underfill material, and the substrate to which the die is mounted, and to connecting structures such as the motherboard. The thermal mismatch often is exhibited at the joint of a solder bump and its bond pad.

[0004] One challenge with chip packaging technology is premature solder joint failure due to thermal stress. Future packaging technology especially in the chipset application, will drive finer pitch as package size shrinks. With miniaturization of pitch, smaller ball size poses an increasing challenge to solder joint performance.

[0005] Two types of failure have been observed in solder bumps. One type is fatigue due to thermal stressing at the solder joint. Another type of failure results from mishandling the packages during processing, assembly, and transportation. These failures are primarily due to higher stress levels at the solder bump-contact pad interface. The solder joint has been observed to crack at the edges, and due to poor adhesion of the bumps to the pad, the solder has been observed to break away from the pad.

BRIEF DESCRIPTION OF THE DRAWINGS

[0006] In order to understand the manner in which embodiments are obtained, a more particular description of various embodiments briefly described above will be rendered by reference to the appended drawings. These drawings depict embodiments that are not necessarily drawn to scale and are not to be considered to be limiting in scope. Some embodiments will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:

[0007] FIG. 1 is a cross-section of a solder composition according to an embodiment;

[0008] FIG. 2 is a process flow depiction of a solder during reflow according to an embodiment;

[0009] FIG. 3A is a cross-section of a chip package during processing according to an embodiment;

[0010] FIG. 3B is a cross-section of the chip package depicted in FIG. 3A during further processing according to an embodiment;

[0011] FIG. 3C is a cross-section of the chip package depicted in FIG. 3B during further processing according to an embodiment;

[0012] FIG. 3D is a cross-section of the chip package depicted in FIG. 3C during further processing according to an embodiment;

[0013] FIG. 4 is a detail section taken from FIG. 3D according to an embodiment;

[0014] FIG. 5 is a detail section taken from FIG. 3D according to an embodiment;

[0015] FIG. 6A is a cross-section of the chip package depicted in FIG. 3B during further processing according to an embodiment;

[0016] FIG. 6B is a cross-section of the chip package depicted in FIG. 6A during further processing according to an embodiment;

[0017] FIG. 7 is a detail section taken from FIG. 6B according to an embodiment;

[0018] FIG. 8A is a plan of a chip package during processing according to an embodiment;

[0019] FIG. 8B is a plan of the chip package depicted in FIG. 8A during further processing according to an embodiment;

[0020] FIG. 9A is a plan of a chip package during processing according to an embodiment;

[0021] FIG. 9B is a plan of the chip package depicted in FIG. 9A during further processing according to an embodiment;

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Brief Patent Description - Full Patent Description - Patent Application Claims

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System and method for stress free conductor removal
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Method of fabricating a semiconductor device
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Semiconductor device manufacturing: process

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