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04/26/07 - USPTO Class 372 |  6 views | #20070091966 | Prev - Next | About this Page  372 rss/xml feed  monitor keywords

Semiconductor light-emitting device and method of manufacturing the same

USPTO Application #: 20070091966
Title: Semiconductor light-emitting device and method of manufacturing the same
Abstract: A semiconductor light-emitting device capable of improving device characteristics such as life and reliability is provided. A current confinement layer includes a non-oxidized region made of AlAs or the like corresponding to a current injection region in an active layer, and an oxidized region made of aluminum oxide corresponding to a non-current injection region. The oxidized region is formed by forming a non-oxidized layer made of AlAs or the like and then oxidizing part of the non-oxidized layer at a temperature from 240° C. to less than 375° C. The thickness of the oxidized region is preferably from 10 nm to 1000 nm. The width of the one side of the oxidized region is one time or more of the width of the non-oxidized region or seven times or less thereof. The distance between current confinement layer and the active layer is preferably 50 nm or more, or 500 nm or less, and more preferably 180 nm or more. (end of abstract)



Agent: David R. Metzger Sonnenschein Nath & Rosenthal LLP - Chicago, IL, US
Inventors: Tomonori Hino, Hironobu Narui, Takayuki Kawasumi, Tsuyoshi Nagatake, Yuichi Kuromizu, Tadahiko Kawasaki, Noriko Kobayashi, Masaki Shiozaki, Jugo Mitomo, Michiko Komine
USPTO Applicaton #: 20070091966 - Class: 372050124 (USPTO)

Related Patent Categories: Coherent Light Generators, Particular Active Media, Semiconductor, Injection, Monolithic Integrated, Laser Array, With Vertical Output (surface Emission)

Semiconductor light-emitting device and method of manufacturing the same description/claims


The Patent Description & Claims data below is from USPTO Patent Application 20070091966, Semiconductor light-emitting device and method of manufacturing the same.

Brief Patent Description - Full Patent Description - Patent Application Claims
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BACKGROUND OF THE INVENTION

[0001] 1. Field of the Invention

[0002] The present invention relates to a semiconductor light-emitting device including a current confinement layer formed by oxidation and a method of manufacturing the same, and particularly to a semiconductor light-emitting device suitable for a red laser having a wavelength of about 600 nm to 700 nm and a method of manufacturing thereof.

[0003] 2. Description of the Related Art

[0004] A laser diode using AlGaInP as a base material can obtain red emission having a wavelength of 600 nm to 700 nm and is widely used as a light source for a high-density recording by DVD (Digital Versatile Disc) or the like.

[0005] The red laser using AlGaInP is generally formed with a strip-shaped ridge by removing part of a p-type semiconductor layer by etching for current confinement. Upon directly forming an electrode on the ridge, leakage current is generated. Therefore, in order to prevent the leakage current, a buried layer including an n-type GaAs layer or a laminated structure of an n-type AlInP layer and an n-type GaAs layer, or an insulating layer made of silicon dioxide (SiO.sub.2), silicon nitride (SiN) or the like is formed on a side surface of the ridge.

[0006] However, the current confinement by the ridge of the related art has a several problems as mentioned below. For example, n-type GaAs used for a material of the buried layer has a bandgap width of 1.42 eV (873 nm). Therefore, n-type GaAs absorbs the light of a wavelength of 600 nm to 700 nm and absorption loss of the light generated in an active layer becomes large. In addition, a dielectric material such as silicon dioxide has a large difference in a lattice constant with the semiconductor, so the insulating layer formed near the active layer largely distorts the active layer. The absorption loss of the light or the distortion of the active layer increases the amount of oscillation current and largely decreases reliability of the device.

[0007] In order to reduce the amount of the oscillation current, a current injection region in the active layer is narrowed by reducing the width of the base of the ridge to reduce the volume of the emission part. However, generally, the ridge is formed by chemical etching, so it is necessary to make the width of the top of the ridge smaller than the width of the base of the ridge. For example, when the width of the base of the ridge is about 2 .mu.m to 3 .mu.m, the width of the top of the ridge is 1.0 .mu.m or less. This results in an increase in operation voltage, thereby power consumption is increased. The increased power consumption largely affects on the device life and this will be a serious problem for a practical application.

[0008] To solve these problems, a method that part of a Group III-V compound semiconductor layer containing aluminum (Al) is oxidized by water vapor at a temperature of 375.degree. C. or higher to form the current confinement layer has been proposed (referred to U.S. Pat. Nos. 5,262,360 and 5,373,522; Japanese Patent No. 3,097,863; and J. M. Dallesasse et al., "Native-oxide stripe-geometry Al.sub.xGa.sub.1-xAs--GaAs quantum well heterostructure lasers", Applied Physics Letters, American Institute of Physics, Jan. 28, 1991, vol. 58, No. 4, pp. 394-396).

[0009] However, the volume of the current confinement layer formed by oxidation shrinks and generates distortion in the semiconductor layers including the active layer formed above and below the current confinement layer. The distortion adversely affects on the device characteristics and reliability, in particular, the device life is significantly deteriorates. Therefore, when using the current confinement layer formed by oxidation, there is still room for an improvement in conditions such as the device structure and the oxidation temperature.

SUMMARY OF THE INVENTION

[0010] In view of the foregoing, it is an object of the invention to provide a semiconductor light-emitting device capable of improving the device characteristics such as life and reliability by use of the current confinement layer formed by oxidation, and a method of manufacturing the same.

[0011] A semiconductor light-emitting device of the invention comprises: an active layer; and a current confinement layer restricting a current injection region in the active layer and being provided on a side of the active layer. The current confinement layer includes: a non-oxidized region made of a semiconductor corresponding to the current injection region in the active layer; and an oxidized region having lower conductivity than the non-oxidized region corresponding to a region other than the current injection region in the active layer. After forming a non-oxidized layer made of the semiconductor, the oxidized region is formed by oxidizing part of the non-oxidized layer at a temperature from 240.degree. C. to less than 375.degree. C.

[0012] A method of manufacturing a semiconductor light-emitting device of the invention comprises the steps of: forming a plurality of semiconductor layers including an active layer and a layer to be a current confinement layer on a substrate; and forming a current confinement layer having a non-oxidized region made of a semiconductor and an oxidized region with a lower conductivity than the non-oxidized region by oxidizing part of a layer to be the current confinement layer at a temperature from 240.degree. C. to less than 375.degree. C.

[0013] According to the semiconductor light-emitting device or the method of manufacturing the semiconductor light-emitting device of the invention, the oxidized region in the current confinement layer is formed at an optimal temperature from 240.degree. C. to less than 375.degree. C. Therefore, the device life is improved, thereby improving the device characteristics and reliability.

[0014] Other and further objects, features and advantages of the invention will appear more fully from the following description.

BRIEF DESCRIPTION OF THE DRAWINGS

[0015] FIG. 1 is a perspective view illustrating a structure of a laser diode according to an embodiment of the invention;

[0016] FIG. 2 is a front elevation of the laser diode illustrated in FIG. 1 viewed from an emitting side of laser beam;

[0017] FIGS. 3A and 3B are cross sectional views illustrating a method of manufacturing the laser diode shown in FIG. 1 in order of process;

[0018] FIGS. 4A and 4B are cross sectional views illustrating steps following the step shown in FIG. 3B;

[0019] FIG. 5 illustrates a relation between an oxidation temperature and oxidation rate;

[0020] FIGS. 6A and 6B are cross sectional views illustrating steps following the step shown in FIG. 4B;

[0021] FIGS. 7A and 7B are cross sectional views illustrating steps following the step shown in FIG. 6B;

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