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08/31/06 - USPTO Class 297 |  84 views | #20060192418 | Prev - Next | About this Page  297 rss/xml feed  monitor keywords

Roller guide for a vehicle-seat oscillation system having a scissor-type guide

USPTO Application #: 20060192418
Title: Roller guide for a vehicle-seat oscillation system having a scissor-type guide
Abstract: The invention relates to a roller guide for a vehicle-seat oscillation system having a scissor-type guide, which scissor-type guide has a scissor-type cross tube which, at each of its two ends, has a respective pin as a hub, there being rotatably disposed on at least one of the pins first roller, of plastic, which runs in a U-profile running rail and which is of such a diameter that it runs with little play in the running rail. According to the invention, provision is made whereby there is rotatably disposed on the pin, between the respective end of the scissor-type cross tube, beyond which end the pin projects, and the first roller, a disc whose diameter is slightly smaller than the diameter of the first roller or a small plate whose height is slightly less than the diameter of the first roller is disposed on the pin, the hardness of the disc or of the small plate being significantly greater than the hardness of the first roller. (end of abstract)



Agent: Graybeal, Jackson, Haley LLP - Bellevue, WA, US
Inventor: Lutz Meyer
USPTO Applicaton #: 20060192418 - Class: 297246000 (USPTO)

Roller guide for a vehicle-seat oscillation system having a scissor-type guide description/claims


The Patent Description & Claims data below is from USPTO Patent Application 20060192418, Roller guide for a vehicle-seat oscillation system having a scissor-type guide.

Brief Patent Description - Full Patent Description - Patent Application Claims
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CROSS-REFERENCE To RELATED APPLICATION

[0001] This is a utility application that claims Priority benefit, under 35 USC .sctn.119 (a), to German Patent Application No. 102005005889.2, filed Feb. 9, 2005, which application is incorporated herein by reference.

BACKGROUND

[0002] The invention relates to a roller guide for a vehicle-seat oscillation system having a scissor-type guide, which scissor-type guide has a scissor-type cross tube which, at each of its two ends, has a respective pin as a hub, there being rotatably disposed on at least one of the pins a first roller, of plastic, which runs in a U-profile running rail and which is of such a diameter that it runs with little play in the running rail.

[0003] Such roller guides are sufficiently well known as vehicle seat bearings in the case of scissor-type oscillation systems. The rollers in this case are produced as injection-moulded parts from a plastic. The rollers run in metal running rails having a U-shaped profile. In the case of heavy loading, for example in the case of a rear-end collision, these rollers frequently break. This then regularly results in relatively large deformations of the vehicle seat and, in some cases, as consequential damage, even in the complete failure of individual components or of the vehicle seat as a whole.

SUMMARY OF THE INVENTION

[0004] In order to avoid the disadvantages described above, the rollers are realized as a metal part or as a plastic solid-material part, for example as a turned part. Although this does prevent breakage of the rollers, the materials and the production process are nevertheless substantially more expensive.

[0005] It is therefore the object of the invention to present a roller guide which, on the one hand, is inexpensive to produce and, on the other hand, even in extreme situations does not lead to deformations of the vehicle seat as a result of a major deformation or possible breakage of a roller.

[0006] The object is achieved by a roller guide having the features of claim 1. Due to the fact that, in addition to the first plastic roller, there is also rotatably mounted on the pin a disc whose hardness is significantly greater than the hardness of the first roller, even in the case of a deformation of the first plastic roller in the event of high loading no deformation of the vehicle seat can occur, since the harder disc assumes the guidance function within the running rail. In the context of this application, the term hardness means the material strength. Its ratio is normally at least 1:5. In the case of the preferred use of a plastic roller--for example having a material strength of 60 N/mm.sup.2--and of a small steel plate--for example having a material strength of 500 N/mm.sup.2--this ratio is between 1:8 and 1:10. The ratio may, however, be greater than 1:10, depending on the materials used. The same applies if, instead of the disc, a small plate is used, its height being slightly less than the diameter of the first roller. In the context of this application, the term slightly smaller diameter means that, upon compression of the roller in the case of normal operating load, the difference in the two diameters is within the range of the deformation. Depending on the materials, this difference lies within a range from 0.2-2.0 mm; it could be greater than said range, however, in the case of appropriate materials. In this case, the small plate, as a safety element, offers even greater safety, since it bears flat on the running rail. Provided that the first roller is only slightly deformed-in particular, is not broken--the disc, owing to its slightly smaller diameter, or the small plate, owing to its slightly lesser height, is not in contact with the running rail, such that, in this case, the running characteristics are unchanged compared with the running characteristics known from the prior art. Only in the event of a breakage or significant deformation of the first roller, composed of plastic, does the disc or the small plate assume the function of said first roller.

[0007] A small plate, within the meaning of the invention, is to be understood to include both rectangular small plates and small plates of any contour, such as, for example, a lozenge, a triangle, an n-polygon, a semicircle or an ellipse. In this connection, the height of such a small plate--when the small plate is in the mounted position on the pin--is to be understood to be the greatest distance between respectively two points on the contour face that are vertically over one another. The width in this case may also be greater than the diameter of the roller, particularly if the small plate is realized as a rectangle. In order to prevent rattling, such a small plate may be coated, for example with a paint or an appropriate plastic.

[0008] An advantageous development of the invention makes provision whereby the disc or the small plate is disposed only on that end of the scissor-type cross tube that is located on the side of an upper connection point of a seat-belt mounted on the seat. Since the loading is greater on the stated side, deformation of the first roller occurs here first, said deformation being taken up by the disc or by the small plate. The other side is only affected in the case of application of a much greater force.

[0009] A further advantageous development of the invention makes provision whereby respectively a first roller and a disc or small plate are disposed at each of the two ends. This increases the safety compared with the single-sided realization, since the other side is also secured.

[0010] The disc or the small plate is preferably composed of a steel. As a result, the disc or small plate is extremely stable, and also cannot be destroyed by high loads, such that there can be no consequential damage to the vehicle seat. Moreover, such a disc or such a small plate can be produced very easily, for example by a simple stamping process.

[0011] A further advantageous development of the invention makes provision whereby there is rotatably disposed on the pin, between the end of the scissor-type cross tube and the disc or small plate, a second roller, of plastic, whose diameter is slightly greater than the diameter of the disc or the height of the small plate respectively. As a result, even in the case of a major deformation or a breakage of the one roller--irrespective of whether it be the first or the second roller--a longer service life of the roller guide is achieved, since said roller guide can still be moved on the remaining roller within the running rail. Only if both rollers are defective does the disc or small plate of significantly harder material again become operative and assume the function of the two rollers, such that there is no consequential damage to the vehicle seat in any case.

[0012] A further advantageous development of the invention makes provision whereby the disc or the small plate bears fully on the first roller and bears flat on the end of the scissor-type cross tube, or fully on the second roller. It is thereby possible for the disc or the small plate to be realized as a very thin disc or small plate, since buckling of the disc or small plate is prevented by their bearing on the first roller and on the second roller, or on the end of the scissor-type cross tube. In this case, the thickness of the disc or small plate may even be reduced to such an extent that it is in the range from 1 to 5 mm, being preferably 2 mm in the case of an embodiment in steel.

[0013] A further advantageous development of the invention makes provision whereby the disc is firmly connected to one of the rollers. This enables one less part to be mounted on the hub, resulting in simplified assembly. For a small plate, this is also possible in the case of an appropriate contour. Thus, in the case of an n-polygon with a large number of sides, a close approximation to the circular form is achieved, and the small plate does not project over the roller. This would not apply in the case of a triangle, since the edge length of the triangle--in the case of the height being only slightly less than the diameter of the roller--would be so long that the small plate would project over the roller.

[0014] A further advantageous development of the invention makes provision whereby the disc is integrated into one of the rollers, particularly as an insert in an injection-moulded part. Such an integrated part can be produced very easily and inexpensively with, at the same time, a high quality as a mass-produced article. The above statements in this paragraph also apply to small plates.

[0015] The first roller and/or the second roller is preferably realized as an injection-moulded part. The plastic parts that are known from the prior art, and that can be produced very easily and inexpensively, can thus be used for these two rollers.

BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Further advantageous developments of the invention are explained more fully with reference to the two exemplary embodiments represented in the figures, wherein:

[0017] FIG. 1 shows a partial cross-section through a first exemplary embodiment of a roller guide according to the invention, and

[0018] FIG. 2 shows a partial cross-section through a second exemplary embodiment of a roller guide according to the invention.

DETAILED DESCRIPTION OF THE EMBODIMENTS

[0019] The first exemplary embodiment represented in FIG. 1 shows one of the two end portions of a scissor-type cross tube 1 which is guided, via a first roller 6, in a running rail 4. The realization described in the following is present as one further, identical, realization at the other end (not shown) of the scissor-type cross tube 1. Moreover, the solution presented may instead be realized at all bearing points of the scissor-type cross tubes 1 or, also, only at selected points, for example at the bearing points that have to take up higher loads in the case of an accident. The scissor-type cross tube 1 represented is part of a vehicle-seat oscillation system having a scissor-type guide, as has long been known from the prior art. Since the exact design of the vehicle-seat oscillation system is not essential to the invention, it is not described in greater detail in the following.

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Seat occupation detection mat
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Chairs and seats

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