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01/18/07 - USPTO Class 417 |  146 views | #20070014677 | Prev - Next | About this Page  417 rss/xml feed  monitor keywords

Pump

USPTO Application #: 20070014677
Title: Pump
Abstract: A housing of a pump includes a fluid inlet and a fluid outlet. A rotor of the pump is disposed in the housing and includes a rotating portion, a magnet, and a bearing. The magnet is disposed on one side of the rotating portion. The bearing is disposed in the center of the rotating portion. A stator is disposed in the housing and corresponds to the magnet of the rotor, providing electromagnetic force required for rotation of the rotor. The rotating portion, magnet, and bearing are integrally formed as single unit by injection molding. (end of abstract)



Agent: Birch Stewart Kolasch & Birch - Falls Church, VA, US
Inventors: Wen-Chuan Chen, Hou-Chu Chen, Chin-Chu Hsu, Wen-Shi Huang
USPTO Applicaton #: 20070014677 - Class: 417423100 (USPTO)

Related Patent Categories: Pumps, Motor Driven, Electric Or Magnetic Motor, Rotary Motor And Rotary Nonexpansible Chamber Pump

Pump description/claims


The Patent Description & Claims data below is from USPTO Patent Application 20070014677, Pump.

Brief Patent Description - Full Patent Description - Patent Application Claims
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BACKGROUND

[0001] The invention relates to a pump, and in particular to a centrifugal pump with an integrally formed rotor.

[0002] Referring to FIG. 1, a conventional centrifugal pump comprises a rotating portion 10, a bearing 12, and a magnet 14. The rotating portion 10, bearing 12, and magnet 14 are individually and separately manufactured and then assembled together by press fitting to form a rotor.

[0003] As the rotating portion 10, bearing 12, and magnet 14 respectively provide tolerances, deviation of concentricity and roundness of the rotor after assembly is large. Operation of the centrifugal pump is thus adversely affected. Namely, moment of inertia, vibration, and noise may be generated during operation of the centrifugal pump, adversely affecting output performance thereof.

[0004] Moreover, because the rotating portion 10, bearing 12, and magnet 14 are individually and separately manufactured and then assembled together by press fitting, connection and engagement therebetween is weak, reducing reliability of the rotor.

SUMMARY

[0005] Accordingly, the present invention provides a pump comprising a housing, a rotor, and a stator. The housing comprises a fluid inlet and a fluid outlet. The rotor is disposed in the housing and comprises a rotating portion, a magnet, and a bearing. The magnet is disposed on one side of the rotating portion. The bearing is disposed in the center of the rotating portion. The stator is disposed in the housing and corresponds to the magnet of the rotor, providing electromagnetic force required for rotation of the rotor. The rotating portion, magnet, and bearing are integrally formed.

[0006] The rotor is integrally formed by plastic injection molding.

[0007] The magnet is disposed in the interior or exterior of the rotating portion.

[0008] The stator is disposed in the interior or exterior of the rotor.

[0009] The pump further comprises a shaft axially penetrating the rotor.

[0010] The housing further comprises a top cover and a frame body. An accommodation chamber is formed between the top cover and the frame body for accommodating the rotor.

[0011] The housing further comprises a bottom cover. A sealed chamber is formed between the bottom cover and the frame body for accommodating the stator.

[0012] The stator comprises a plurality of stacked silicon steel sheets and a coil.

[0013] The pump comprises a centrifugal pump.

[0014] The rotor comprises a plurality of blades on a top surface thereof.

[0015] During integral formation of the rotor, the magnet and bearing are placed in a mold forming the rotor. The rotor is integrally formed with the magnet and bearing by plastic injection molding. The housing, rotor, shaft, and stator are then assembled to form the centrifugal pump.

[0016] The centrifugal pump can be an outer-rotor type or inner-rotor type pump. In the outer-rotor type pump, the stator is disposed in the interior of the rotor. In the inner-rotor type pump, the stator is disposed in the exterior of the rotor.

DESCRIPTION OF THE DRAWINGS

[0017] The invention can be more fully understood by reading the subsequent detailed description and examples with references made to the accompanying drawings, wherein:

[0018] FIG. 1 is a schematic exploded view of a rotor of a conventional centrifugal pump;

[0019] FIG. 2A is a schematic cross section of a rotor of an outer-rotor type centrifugal pump of an embodiment of the invention;

[0020] FIG. 2B is a schematic cross section of a rotor of an inner-rotor type centrifugal pump of an embodiment of the invention;

[0021] FIG. 3A is a schematic cross section of an outer-rotor type centrifugal pump of an embodiment of the invention; and

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