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Pressure vesselPressure vessel description/claimsThe Patent Description & Claims data below is from USPTO Patent Application 20080023483, Pressure vessel. Brief Patent Description - Full Patent Description - Patent Application Claims
CROSS-REFERENCE TO RELATED APPLICATIONS [0001]This application claims priority to U.S. Provisional Patent Application No. 60/820,688, filed Jul. 28, 2006. FIELD OF THE INVENTION [0002]The present invention relates to containers for holding pressurized contents and more particularly to molded, reinforced pressure vessels. BACKGROUND OF THE INVENTION [0003]Pressurized vessels have been used for many years. One form of pressurized vessel has a gas-tight liner with a cylindrical central section and two rounded, generally semispherical end portions. It is common for a port to be located at one longitudinal end of the vessel, at the center of one of the semispherical ends. Fibers are wound around the exterior surface of the liner, thereby strengthening the liner to form a vessel capable of containing pressurized contents. Such pressurized contents may be water, or other liquids, or gasses. [0004]In construction, the liner is generally molded from plastic. One common form of molding liners is blow molding, where plastic (or other desirable liner material) is extruded or pre-formed into a tube or other desirable shape and then placed in a mold at an elevated temperature. Air is then forced into the center of the plastic, thereby forcing the soft plastic outward against the walls of the mold. The outer surface of the plastic takes the shape of the mold, while the inner surface of the plastic loosely follows the contours of the outer surface, thus forming a generally smooth inner surface. [0005]One common problem with blow molded containers is the development of thin spots due to stretching of material around corners of the mold. The thin spots create weak portions of the liner, thus limiting its capability to hold pressurized material. [0006]One feature that is used during the manufacturing process of the pressure vessels described above is a "foot" located at one longitudinal end of the liner (usually the end opposing the port of the container). The liner is gripped at the foot during winding of the fibers. Some manufacturers mold the liner and then affix a foot to the liner after molding. The extra step of adding the foot adds cost and time to the liner making process. To overcome this, some manufacturers have tried to mold a foot onto the liner during the blow molding process. Thin spots are located proximate the inside corners and the center of the foot. These thin spots lead to weakening of the liner, and thus decreased stress resistance and reduced performance of the pressure vessel. [0007]Generally, resin coated fibers are wound around the liner in various directions. Fibers are wound radially around the tubular center section of the liner. The radial windings may form one or more layers and usually do not cover the end portions of the liner. Fibers are also wound longitudinally around the liner. The longitudinal windings are generally wrapped around the ends of the vessel in a number of directions, thereby encircling the foot and providing structural reinforcement to the covered portions. Radial windings may be applied first, followed by longitudinal windings, or vice versa. The windings are wrapped tangentially around the foot to cover the entire end of the vessel. Once the fibers are wrapped, the resin is cured to provide a strong pressure vessel. [0008]Generally, fibers are not wound over the foot, leaving an unreinforced portion at one end of the liner. Thus, the foot presents a potential weak spot in the pressure vessel. It would be beneficial to provide a vessel design which minimizes the unreinforced area and thin spots in the liner. BRIEF DESCRIPTION OF THE DRAWINGS [0009]For the purpose of illustrating the invention, the drawings show forms of the invention that are presently preferred. However, it should be understood that this invention is not limited to the precise arrangements and instrumentalities shown in the drawings. [0010]FIG. 1 is a side elevational view of a pressure vessel according to an embodiment of the present invention. [0011]FIG. 2 is a bottom plan view of a pressure vessel according to an embodiment of the present invention. [0012]FIG. 3 is a top plan view of a pressure vessel according to an embodiment of the present invention. [0013]FIG. 4 is a side elevational view of a pressure vessel having a radial winding, according to an embodiment of the present invention. [0014]FIG. 5 is a front elevational view of a pressure vessel, having a radial winding and a partial longitudinal winding, according to an embodiment of the present invention. DESCRIPTION OF PREFERRED EMBODIMENTS [0015]Referring now to the drawings where like numerals indicate like elements, there is shown an exemplary embodiment of a pressure vessel according to the present invention, which is generally referred to by the numeral 10. The pressure vessel 10 is primarily intended for use as a container for pressurized liquids or gasses. In a particularly preferred embodiment, the pressure vessel is used as a pressurized container in water softener or water treatment devices and applications. [0016]FIGS. 1-5 show pressure vessels 10 constructed according to an embodiment of the present invention. The vessels 10 have a liner tank 12, covered by radial windings 14 and longitudinal windings 16, as is best seen in FIGS. 4 and 5. The vessel 10, which generally follows the shape of the liner tank 12, has a generally tubular center section 18 with rounded end portions 20, 22 at opposing longitudinal ends of the center section 18. The end portions 20, 22 may be semispherical or have some other rounded configuration, without sharp edges, that facilitates the longitudinal winding of fibers around the liner tank 12. A port 30 is disposed at the first end of the vessel 10 and a foot 24 is disposed at the second end 22. Those skilled in the art will recognize that the vessel may have a number of variations from the general shape described above without departing from the scope of the present invention. [0017]The figures show various views of the second longitudinal end 22 of a liner tank 12. The foot 24 extends longitudinally away from the second end 22. As best shown in FIG. 1, the foot 24 has a head 26 and a neck 28 extending between the head 26 and the liner tank 12. The foot 24 has a generally oblong profile, with the head 26 being wider and longer than the neck 28. The head 26 is sized and shaped to facilitate the engagement of the foot 24 with equipment used to wind the fibers 14, 16 around the liner tank 12. The shape of the foot 24 may vary as long as a narrow neck 28 portion is provided with a head 26 which is dimensionally larger than the neck 28. [0018]On prior art vessels, neck portions were at least as large as the head. However, in the embodiment shown in FIGS. 1-5, the neck 28 is narrower than the head 26. The narrow neck 28 allows the longitudinal windings 16 to cover more of the second end 22 of the vessel, thus strengthening the vessel 10. FIGS. 4 and 5 show longitudinal windings 16 wrapped around the neck 28, under the head 26. Thus, the vessel 12 has increased strength, due to the increased area covered by the longitudinal winding 16, over vessels of the prior art. [0019]In vessels that are constructed using blow molding, such as the one shown in the figures, the narrow neck 28 design also adds strength by minimizing thin spots in the liner tank 12. During the molding process, the liner tank material fills the foot portion 24 of a mold. When pressurized gas, such as air, is blown into the center of the material, the liner material expands to the walls of the mold. In the present embodiment, during molding, the liner material thickness in the second end 22 stays constant because the foot portion 24 has a narrow neck 28 which restricts the flow of air into the foot portion 24 and the migration of liner material out of the foot portion 24. Continue reading about Pressure vessel... Full patent description for Pressure vessel Brief Patent Description - Full Patent Description - Patent Application Claims Click on the above for other options relating to this Pressure vessel patent application. ###  How KEYWORD MONITOR works... a FREE service from FreshPatents1. Sign up (takes 30 seconds). 2. Fill in the keywords to be monitored. 3. Each week you receive an email with patent applications related to your keywords. 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