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11/24/05 - USPTO Class 320 |  23 views | #20050258801 | Prev - Next | About this Page  320 rss/xml feed  monitor keywords

Method and system for battery protection

USPTO Application #: 20050258801
Title: Method and system for battery protection
Abstract: A system and method for battery protection. In some aspects, a method of conducting an operation including a battery pack, includes the acts of monitoring a first battery pack condition at a first monitoring rate, determining when a second battery pack condition reaches a threshold, after the second battery pack condition reaches the threshold, monitoring the first battery pack condition at a second monitoring rate, the second monitoring rate being different than the first monitoring rate. In some aspects, a method of conducting an operation including a battery, the battery including a cell having a voltage, power being transferable between the cell and the electrical device, a controller operable to control a function of the battery pack, the controller being operable with a voltage at least one of equal to and greater than an operating voltage threshold, the cell being operable to selectively supply voltage to the controller, includes the act of enabling the controller to operate when the voltage supplied by the cell is below the operating voltage threshold. (end of abstract)



Agent: Michael Best & Friedrich, LLP - Milwaukee, WI, US
Inventors: Todd W. Johnson, Dennis J. Grzybowski, Mark A. Kubale, Jay J. Rosenbecker, Karl F. Scheucher, Gary D. Meyer, Jeffrey M. Zeiler, Kevin L. Glasgow
USPTO Applicaton #: 20050258801 - Class: 320110000 (USPTO)

Method and system for battery protection description/claims


The Patent Description & Claims data below is from USPTO Patent Application 20050258801, Method and system for battery protection.

Brief Patent Description - Full Patent Description - Patent Application Claims
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RELATED APPLICATIONS

[0001] The present patent application claims the benefit of prior filed co-pending U.S. provisional patent application Ser. No. 60/428,358, filed on Nov. 22, 2002; Ser. No. 60/428,450, filed on Nov. 22, 2002; Ser. No. 60/428,452, filed on Nov. 22, 2002; Ser. No. 60/400,692, filed Jan. 17, 2003; Ser. No. 60/440,693, filed on Jan. 17, 2003, prior filed co-pending U.S. provisional patent application entitled "METHOD AND SYSTEM FOR BATTERY PROTECTION" filed on Nov. 19, 2003 Ser. No. ______ (Atty. Docket No. 066042-9536-00); and prior filed co-pending U.S. provisional patent application entitled "METHOD AND SYSTEM FOR BATTERY CHARGING" filed on Nov. 19, 2003 Ser. No. ______ (Atty. Docket No. 066042-9538-00), the entire contents of which are hereby incorporated by reference. The entire content of U.S. patent application entitled "METHOD AND SYSTEM FOR BATTERY CHARGING" filed on Nov. 20, 2003 Ser. No. ______ (Atty. Docket No. 066042-9538-01) is also hereby incorporated by reference.

FIELD OF THE INVENTION

[0002] The present invention generally relates to a method and system for battery protection and, more particularly, to a method and system for power tool battery protection.

BACKGROUND OF THE INVENTION

[0003] Cordless power tools are typically powered by portable battery packs. These battery packs range in battery chemistry and nominal voltage and can be used to power numerous tools and electrical devices. Typically, the battery chemistry of a power tool battery is either Nickel-cadmium ("NiCd"), Nickel-Metal Hydride ("NiMH") or lead-acid. Such chemistries are known to be robust and durable.

SUMMARY OF THE INVENTION

[0004] Some battery chemistries (such as, for example, Lithium ("Li"), Lithium-ion ("Li-ion") and other Li-based chemistries) require precise charging schemes and charging operations with controlled discharge. Insufficient charging schemes and uncontrolled discharging schemes may produce excessive heat build-up, excessive overcharged conditions and/or excessive overdischarged conditions. These conditions and build-ups can cause irreversible damage to the batteries and can severely impact the battery's capacity. Various factors, such as, for example, excessive heat, can cause one or more cells within the battery pack to become imbalanced, that is, to have a present state of charge that is substantially lower than the remaining cells in the pack. Imbalanced cells can severely impact the performance of the battery pack (e.g., run-time and/or voltage output) and can shorten the life of the battery pack.

[0005] The present invention provides a system and method for battery protection. In one construction and in some aspects, the invention provides a system and method for monitoring the temperature of a battery. In another construction and in some aspects, the invention provides a system and method for transferring heat within a battery pack. In another construction and in some aspects, the invention provides a system and method for transferring heat within a battery pack via a phase change material. In a further construction and in some aspects, the invention provides a system and method for monitoring cell imbalance. In yet another construction and in some aspects, the invention provides a system and method for controlling the operation of an electrical device based on a battery's temperature and/or cell imbalance. In another construction and in some aspects, the invention provides a system and method for determining the present state of charge of the battery and indicating or displaying a battery's present state of charge. In yet another construction and in some aspects, the invention provides a system and method for interrupting discharge current based on battery temperature.

[0006] Independent features and independent advantages of the invention will become apparent to those skilled in the art upon review of the detailed description and drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

[0007] FIG. 1 is a perspective view of a battery.

[0008] FIG. 2 is a perspective view of another battery.

[0009] FIG. 3 is a perspective view of a further battery.

[0010] FIG. 4 is a perspective view of a battery, such as the battery shown in FIG. 3, in use with a first electrical device, such as a power tool.

[0011] FIG. 5 is a perspective view of a battery, such as the battery shown in FIG. 3, in use with a second electrical device, such as a power tool.

[0012] FIG. 6A is a schematic view of a battery, such as one of the batteries shown in FIGS. 1-3.

[0013] FIG. 6B is another schematic view of a battery, such as one of the batteries shown in FIGS. 1-3.

[0014] FIG. 6C is a further schematic view of a battery, such as one of the batteries shown in FIGS. 1-3.

[0015] FIG. 6D is yet another schematic view of a battery, such as one of the batteries shown in FIGS. 1-3.

[0016] FIG. 7 is still another schematic view of a battery, such as one of the batteries shown in FIGS. 1-3.

[0017] FIG. 8 is still another schematic view of a battery, such as one of the batteries shown in FIGS. 1-3.

[0018] FIG. 9 is still another schematic view of a battery, such as one of the batteries shown in FIGS. 1-3.

[0019] FIG. 10 is still another schematic view of a battery, such as one of the batteries shown in FIGS. 1-3.

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Universal mobile power pack
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Industry Class:
Electricity: battery or capacitor charging or discharging

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