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04/24/08 - USPTO Class 417 |  1 views | #20080095639 | Prev - Next | About this Page  417 rss/xml feed  monitor keywords

Controller for a motor and a method of controlling the motor

USPTO Application #: 20080095639
Title: Controller for a motor and a method of controlling the motor
Abstract: A pumping apparatus for a jetted-fluid system includes a pump having an inlet connectable to the drain, and an outlet connectable to the return. The pump is adapted to receive the fluid from the drain and jet fluid through the return. The pumping apparatus includes a motor coupled to the pump to operate the pump, a sensor connectable to the power source and configured to generate a signal having a relation to a parameter of the motor, and a switch coupled to the motor and configured to control at least a characteristic of the motor. The pumping apparatus also includes a microcontroller coupled to the sensor and the switch. The microcontroller is configured to generate a derivative value based on the signal, and to control the motor based on the derivative value.
(end of abstract)
Agent: Michael Best & Friedrich LLP - Milwaukee, WI, US
Inventors: Ronald P. Bartos, Brian Thomas Branecky, Howard Richardson
USPTO Applicaton #: 20080095639 - Class: 417 4411 (USPTO)


The Patent Description & Claims data below is from USPTO Patent Application 20080095639.
Brief Patent Description - Full Patent Description - Patent Application Claims  monitor keywords

BACKGROUND

[0001]The invention relates to a controller for a motor, and particularly, a controller for a motor operating a pump.

[0002]Occasionally on a swimming pool, spa, or similar jetted-fluid application, the main drain can become obstructed with an object, such as a towel or pool toy. When this happens, the suction force of the pump is applied to the obstruction and the object sticks to the drain. This is called suction entrapment. If the object substantially covers the drain (such as a towel covering the drain), water is pumped out of the drain side of the pump. Eventually the pump runs dry, the seals burn out, and the pump can be damaged.

[0003]Another type of entrapment is referred to as mechanical entrapment. Mechanical entrapment occurs when an object, such as a towel or pool toy, gets tangled in the drain cover. Mechanical entrapment may also effect the operation of the pump.

[0004]Several solutions have been proposed for suction and mechanical entrapment. For example, new pool construction is required to have two drains, so that if one drain becomes plugged, the other can still flow freely and no vacuum entrapment can take place. This does not help existing pools, however, as adding a second drain to an in-ground, one-drain pool is very difficult and expensive. Modern pool drain covers are also designed such that items cannot become entwined with the cover.

[0005]As another example, several manufacturers offer systems known as Safety Vacuum Release Systems (SVRS). SVRS often contain several layers of protection to help prevent both mechanical and suction entrapment. Most SVRS use hydraulic release valves that are plumbed into the suction side of the pump. The valve is designed to release (open to the atmosphere) if the vacuum (or pressure) inside the drain pipe exceeds a set threshold, thus releasing the obstruction. These valves can be very effective at releasing the suction developed under these circumstances. Unfortunately, they have several technical problems that have limited their use.

SUMMARY

[0006]In one embodiment, the invention provides a pumping apparatus for a jetted-fluid system having a vessel for holding a fluid, a drain, and a return. The pumping apparatus is connected to a power source and includes a pump having an inlet connectable to the drain, and an outlet connectable to the return. The pump is adapted to receive the fluid from the drain and jet fluid through the return. The pumping apparatus also includes a motor coupled to the pump to operate the pump, a sensor connectable to the power source and configured to generate a signal having a relation to a parameter of the motor, and a switch coupled to the motor and configured to control at least a characteristic of the motor. The pumping apparatus also includes a microcontroller coupled to the sensor and the switch. The microcontroller is configured to generate a derivative value based on the signal, and to control the motor based on the derivative value.

[0007]In another embodiment, the invention provides a pumping apparatus for a jetted-fluid system having a vessel for holding a fluid, a drain, and a return. The pumping apparatus is connected to a power source and includes a pump including an inlet connectable to the drain, and an outlet connectable to the return. The pump is adapted to receive the fluid from the drain and jet fluid through the return. The pumping apparatus also includes a motor coupled to the pump to operate the pump, a sensor coupled to the motor and configured to generate a signal having a relation to a power of the motor, and a switch coupled to the motor and configured to control at least a characteristic of the motor. The pumping apparatus also includes a microcontroller coupled to the sensor and the relay circuit. The microcontroller is configured to generate a derivative value of a parameter based on the signal, and to control the motor based on the derivative value.

[0008]In another embodiment, the invention provides a method of controlling a motor operating a pumping apparatus of a fluid-pumping application. The pumping apparatus includes a pump having an inlet to receive a fluid and an outlet to exhaust the fluid, and the motor is coupled to the pump to operate the pump. The method includes sensing a motor current, sensing a motor voltage, and obtaining a derivative value of the motor power based on the sensed voltage and the sensed current. The method also includes determining whether the derivative value indicates a condition of the pump, and controlling the motor to operate the pump based on the condition of the pump.

[0009]In another embodiment, the invention provides a pumping apparatus for a jetted-fluid system comprising a vessel for holding a fluid, a drain, and a return. The pumping apparatus is connected to a power source and includes a pump having an inlet connectable to the drain, and an outlet connectable to the return. The pump is adapted to receive the fluid from the drain and jet fluid through the return. The pumping apparatus also includes a motor coupled to the pump to operate the pump, a sensor connectable to the power source and configured to generate a signal having a relation to a parameter of the motor, and a switch coupled to the motor and configured to control at least a characteristic of the motor. The pumping apparatus also includes a derivative device coupled to the sensor and the switch. The derivative device is configured to generate a derivative value based on the signal to control the motor based on the derivative value.

[0010]In another embodiment, the invention provides a pumping apparatus for a jetted-fluid system having a vessel for holding a fluid, a drain, and a return. The pumping apparatus is connected to a power source and includes a pump comprising an inlet connectable to the drain, and an outlet connectable to the return. The pump is adapted to receive the fluid from the drain and jet fluid through the return. The pumping apparatus also includes a motor coupled to the pump to operate the pump, a sensor configured to generate a signal having a relation to a parameter of the motor, and a switch coupled to the motor and configured to control a characteristic of the motor. The pumping apparatus also includes a microcontroller coupled to the sensor and the switch. The microcontroller is configured to generate a value based on the signal, where the value has a relation to the motor torque, and to control the motor based on the value.

[0011]In another embodiment, the invention provides a method of controlling a motor operating a pumping apparatus of a jetted fluid system having a vessel for holding a fluid, a drain, and a return. The pumping apparatus includes a pump having an inlet connectable to the drain, and an outlet connectable to the return. The pump is adapted to receive the fluid from the drain and jet fluid through the return, and the motor coupled to the pump to operate the pump. The method includes controlling the motor to operate the pump, sensing a current of the motor, and calculating a torque of the motor based on the sensed current. The method also includes determining whether the torque indicates a condition of the pump, and controlling the motor to operate the pump based on the condition of the pump.

[0012]Other features and aspects of the invention will become apparent by consideration of the detailed description and accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

[0013]FIG. 1 is a schematic representation of a jetted-spa incorporating the invention.

[0014]FIG. 2 is a block diagram of a first controller capable of being used in the jetted-spa shown in FIG. 1.

[0015]FIGS. 3A and 3B are electrical schematics of the first controller shown in FIG. 2.

[0016]FIG. 4 is a block diagram of a second controller capable of being used in the jetted-spa shown in FIG. 1.

[0017]FIGS. 5A and 5B are electrical schematics of the second controller shown in FIG. 4.

[0018]FIG. 6 is a block diagram of a third controller capable of being used in the jetted-spa shown in FIG. 1.

[0019]FIG. 7 is a graph showing an input power signal and a derivative power signal as a function of time.

[0020]FIG. 8 is a flow diagram illustrating a model observer.

[0021]FIG. 9 is a graph showing an input power signal and a processed power signal as a function of time.

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