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07/26/07 - USPTO Class 622 |  24 views | #20070169493 | Prev - Next | About this Page    monitor keywords

Condensate shield with fastener-free attachment for multi-poise furnace coils

USPTO Application #: 20070169493
Title: Condensate shield with fastener-free attachment for multi-poise furnace coils
Abstract: A shield for an evaporator assembly is configured to be attachable to a coil slab of a multi-poise coil without requiring the use of any fasteners. The shield comprises a first extension member, a second extension member, a bottom member disposed between the first and second extension members, and a lip member extending from the extension member. The first extension member is configured to be positioned on an inner surface of the coil slab. The lip member is configured to be positioned on an outer surface of the coil slab.
(end of abstract)
Agent: Kinney & Lange, P.A. - Minneapolis, MN, US
Inventor: Arturo Rios
USPTO Applicaton #: 20070169493 - Class: 62285 (USPTO)


The Patent Description & Claims data below is from USPTO Patent Application 20070169493.
Brief Patent Description - Full Patent Description - Patent Application Claims  monitor keywords

CROSS-REFERENCE TO RELATED APPLICATION(S)

[0001]The following application is filed on the same day as the following co-pending applications: "METHOD AND SYSTEM FOR HORIZONTAL COIL CONDENSATE DISPOSAL" by inventors Arturo Rios, Floyd J. Frenia, Jason Michael Thomas, Michael V. Hubbard, and Thomas K. Rembold (attorney docket number U75.12-003); "CASING ASSEMBLY SUITABLE FOR USE IN A HEAT EXCHANGE ASSEMBLY" by inventors Floyd J. Frenia, Arturo Rios, Thomas K. Rembold, Michael V. Hubbard, Jason Michael Thomas, and Stephen R. Carlisle (attorney docket number U75.12-004); "CONDENSATE PAN INSERT" by inventors Jason Michael Thomas, Floyd J. Frenia, Thomas K. Rembold, Arturo Rios, Michael V. Hubbard, and Dale R. Bennett (attorney docket number U75.12-005); "METHOD AND SYSTEM FOR VERTICAL COIL CONDENSATE DISPOSAL" by inventors Thomas K. Rembold, Arturo Rios, Jason Michael Thomas, and Michael V. Hubbard (attorney docket number U75.12-006); "CASING ASSEMBLY SUITABLE FOR USE IN A HEAT EXCHANGE ASSEMBLY" by inventors Arturo Rios, Thomas K. Rembold, Jason Michael Thomas, Stephen R. Carlisle, and Floyd J. Frenia (attorney docket number U75.12-007); "LOW-SWEAT CONDENSATE PAN" by inventors Arturo Rios, Floyd J. Frenia, Thomas K. Rembold, Michael V. Hubbard, and Jason Michael Thomas (attorney docket number U75.12-008); "CONDENSATE PAN INTERNAL CORNER DESIGN" by inventor Arturo Rios (attorney docket number U75.12-009); "VERTICAL CONDENSATE PAN WITH NON-MODIFYING SLOPE ATTACHMENT TO HORIZONTAL PAN FOR MULTI-POISE FURNACE COILS" by inventor Arturo Rios (attorney docket number U75.12-010); and "SPLASH GUARD WITH FASTENER-FREE ATTACHMENT FOR MULTI-POISE FURNACE COILS" by inventor Arturo Rios (attorney docket number U75.12-012), which are incorporated herein by reference.

BACKGROUND

[0002]The present invention relates generally to a shield for an evaporator assembly to drain condensation from a coil slab into a condensate pan. More particularly, the present invention relates to a shield attachable to a coil slab of a multi-poise coil without requiring the use of any fasteners.

[0003]In a conventional refrigerant cycle, a compressor compresses a refrigerant and delivers the compressed refrigerant to a downstream condenser. From the condenser, the refrigerant passes through an expansion device, and subsequently, to an evaporator. The refrigerant from the evaporator is returned to the compressor. In a split system heating and/or cooling system, the condenser may be known as an outdoor heat exchanger and the evaporator as an indoor heat exchanger, when the system operates in a cooling mode. In a heating mode, their functions are reversed.

[0004]In the split system, the evaporator is typically a part of an evaporator assembly coupled with a furnace. However, some cooling systems are capable of operating independent of a furnace. A typical evaporator assembly includes an evaporator coil (e.g., a coil shaped like an "A", which is referred to as an "A-frame coil") and a condensate pan disposed within a casing. An A-frame coil is typically referred to as a "multi-poise" coil because it may be oriented either horizontally or vertically in the casing of the evaporator assembly.

[0005]During a cooling mode operation, a furnace blower circulates air into the casing of the evaporator coil assembly, where the air cools as it passes over the evaporator coil. The blower then circulates the air to a space to be cooled. Depending on the particular application, an evaporator assembly including a vertically oriented A-frame coil may be an up flow or a down flow arrangement. In an up flow arrangement, air circulated upwards, from beneath the evaporator coil assembly, whereas in a down flow arrangement, air is circulated downward, from above the evaporator coil assembly.

[0006]Refrigerant is enclosed in piping that is used to form the evaporator coil. If the temperature of the evaporator coil surface is lower than the dew point of air passing over it, the evaporator coil removes moisture from the air. Specifically, as air passes over the evaporator coil, water vapor condenses on the evaporator coil. The condensate pan of the evaporator assembly collects the condensed water as it drips off of the evaporator coil. The collected condensation then typically drains out of the condensate pan through a drain hole in the condensate pan.

BRIEF SUMMARY

[0007]The present invention is a shield attachable to a coil slab of a multi-poise coil without requiring the use of any fasteners. The shield is configured to be attached on a bottom end of the coil slab for directing condensation from the coil slab into a condensate pan.

BRIEF DESCRIPTION OF THE DRAWINGS

[0008]FIG. 1A is a perspective view of an evaporator assembly, which includes an evaporator coil and condensate pan disposed within a casing.

[0009]FIG. 1B is an exploded perspective view of the evaporator assembly of FIG. 1A.

[0010]FIG. 2A is an exploded perspective view of an evaporator coil slab and the condensate pan of FIG. 1A.

[0011]FIG. 2B is a perspective view of an alternative embodiment of an evaporator coil slab exploded from the condensate pan.

[0012]FIG. 3 is a cross-sectional view of the evaporator assembly of FIGS. 1A and 1B.

[0013]FIG. 4 is a top view of the condensate pan.

[0014]FIG. 5 is a cross-sectional view of a corner section of the evaporator assembly shown in FIG. 3.

[0015]FIG. 6 is a perspective view of a bottom side of the condensate pan.

[0016]FIG. 7A is a perspective view of a shield.

[0017]FIG. 7B is a side view of the shield of FIG. 7A.

[0018]FIGS. 8A-8B illustrate a first step of attaching the shield onto a bottom of a coil slab. FIGS. 9A-9B illustrate a second step of attaching the shield onto the bottom of the coil slab.

[0019]FIGS. 10A-10B illustrate a third step of attaching the shield onto the bottom of the coil slab.

[0020]FIG. 11A is a perspective view of an alternative embodiment of a shield.

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