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04/19/07 - USPTO Class 400 |  12 views | #20070086826 | Prev - Next | About this Page  400 rss/xml feed  monitor keywords

Bearing

USPTO Application #: 20070086826
Title: Bearing
Abstract: In one embodiment, a bearing comprises a cylindrical bearing surface supporting a spherical journal surface. In another embodiment, a device comprises a shaft having a spherical journal surface supported inside and rotatable against a cylindrical bearing surface. In another embodiment, a sheet media feed mechanism comprise: a chassis; a motor mounted to the chassis; a rotatable shaft operatively coupled to the motor; a roller affixed to the shaft; an idler disposed opposite the roller, the idler and the roller engagable with one another to form a nip therebetween; bearings mounted to the chassis and supporting the shaft, each bearing having a cylindrical inner bearing surface; and the shaft having a spherical journal surface inside and rotatable against each bearing surface.
(end of abstract)
Agent: Hewlett-packard Company Intellectual Property Administration - Fort Collins, CO, US
Inventors: Shawn Close, Mark C. Riehl
USPTO Applicaton #: 20070086826 - Class: 400625000 (USPTO)

Related Patent Categories: Typewriting Machines, Sheet Or Web (e.g., Record-medium Feeding Mechanism), For Feeding Sheet From Stack Or Pack Holder, And Delivering To Sheet Receiver (e.g., By Roller Couple)
The Patent Description & Claims data below is from USPTO Patent Application 20070086826.
Brief Patent Description - Full Patent Description - Patent Application Claims  monitor keywords

CROSS REFERENCE TO RELATED APPLICATIONS

[0001] This is a division of application Ser. No. 10/730,780 filed Dec. 9, 2003.

BACKGROUND

[0002] In many printers, paper or other print media is fed into the printer with rollers mounted to one or more rotating shafts. These shafts are usually supported on each end with a cylindrical journal bearing. In a journal bearing, the stationary supporting part is called the "bearing" and that portion of the shaft directly supported the bearing is called the "journal." In a cylindrical journal bearing, the bearing and the journal are both cylindrical--a cylindrical journal on the shaft fits into a cylindrical opening in the bearing. Very small clearances between the shaft journals and the support bearings are necessary to maintain the accurate paper feed required for good image quality. At the same time, the torque required to turn the shaft must remain low to prevent the paper feed motor from overheating or stalling during higher speed printing. With a conventional cylindrical journal bearing, the small clearances between the journals and the bearings means the journal bearings at each end of the shaft must be closely aligned to prevent the shaft journals from binding inside the bearings and increasing the motor torque needed to turn the shaft. Achieving good bearing alignment is very difficult, however, especially when the bearings at each end of the shaft are mounted to separate components in the printer.

DRAWINGS

[0003] FIG. 1 is a perspective view of a shaft supported on journal bearings according to one embodiment of the invention.

[0004] FIG. 2 is a partial section view of the bearings shown in FIG. 1.

[0005] FIG. 3 is a perspective view of the outside of an inkjet printer.

[0006] FIG. 4 is a perspective view of an inkjet printer such as the one shown in FIG. 3 with the cover and other parts of the housing removed.

[0007] FIG. 5 is a side elevation and partial section view of the inkjet printer of FIG. 3.

[0008] FIG. 6 is a detail perspective view showing a connection between the media sheet output shaft and the chassis in the printer of FIG. 4.

[0009] FIG. 7 is a perspective view of the media sheet output shaft in the printer of FIG. 4 supported on journal bearings constructed according to one embodiment of the invention.

[0010] FIG. 8 is an exploded perspective view of one end of the shaft of FIG. 7 showing in detail one of the journal bearings supporting the shaft.

[0011] FIGS. 9 and 10 are detail partial section views of one end of the shaft of FIG. 7. The shaft is aligned in FIG. 9. The shaft is misaligned in FIG. 10.

DESCRIPTION

[0012] Embodiments of the invention were developed in an effort to reduce the adverse effects of misalignment in the bearings supporting printer media feed shafts while still maintaining the tight clearances needed for good image quality. Embodiments of the invention are directed to a bearing of the type commonly referred to as a journal bearing. In a journal bearing, the stationary supporting part is called the "bearing" and that portion of a moving part directly supported by the bearing is called the "journal." The surfaces of each of these parts that move against one another are called the "bearing surface" and the "journal surface", respectively.

[0013] FIG. 1 is a perspective view of a shaft 10 supported at each end inside a cylinder 12 with journal bearings 14 constructed according to one embodiment of the invention. FIG. 2 is a partial section view of a journal bearing 14. Referring to FIGS. 1 and 2, shaft 10 is supported inside cylinders 12 on spherical journals 16 that protrude from shaft 10. That portion of each cylinder 12 immediately adjacent to each journal 16 forms the bearings 18 for journals 16. Each journal bearing 14 includes a journal 16 and supporting bearing 18. Each journal 16 includes a spherical journal surface 20 that rotates against a cylindrical bearing surface 22 on each bearing 18.

[0014] One exemplary application for embodiments of the invention will now be described with reference to a media feed roller shaft in the inkjet printer shown in FIGS. 3-5. Embodiments of the new journal bearings, which use a spherical journal in a cylindrical bearing, allow the feed roller shaft to rotate freely in all directions without binding inside the bearing. This freedom of movement makes alignment between the bearings much less important for maintaining low motor torque. The clearance between the journal and bearing surfaces can be tight without significantly increasing the risk of binding.

[0015] The contact between the journal and bearing surfaces in embodiments of the new journal bearings is smaller than that of conventional journal bearings. In a conventional journal bearing, the theoretical contact between the journal and bearing surfaces lies along a curved plane (along a line when the bearing is viewed in longitudinal section). In embodiments of the new journal bearings, the theoretical contact between the journal and bearing surfaces lies along a curved line (at a point when the bearing is viewed in longitudinal section). The pressure on the bearing at the contact area can be much higher in embodiments of the new bearings than the pressure in a conventional bearing under the same load. Exceptional freedom of movement, therefore, means higher contact pressures. It has been discovered, however, that higher contact pressures in a journal bearing can be tolerated in print media feed applications due to the light loading on the bearings. (Because it is not usually practicable to fabricate ideal bearing surfaces, the actual contact between the journal and bearing surfaces may be less than the theoretical contact. Nevertheless, the theoretical contact is used to describe the contact between the two surfaces because it would be virtually impossible to determine the actual contact of a non-ideal journal surface rotating against a non-ideal bearing surface.)

[0016] FIG. 3 illustrates an inkjet printer 50. FIG. 4 shows inkjet printer 50 with cover 52 and other parts of housing 54 removed. FIG. 5 is a side elevation and partial section view of inkjet printer 50. Referring to FIGS. 3-5, printer 50 includes a cover 52 and a housing 54. A sheet media tray 56 is positioned at the bottom of printer 50 along an opening 58 in housing 54. Paper or other print media sheets 61 are stacked in tray 56 for input to printer 50 and printed sheets are output back through opening 58 over tray 56. A supporting surface 60 helps suspend the trailing edge of the printed sheets over tray 56.

[0017] Printer 50 includes a chassis 62 that supports the operative components of printer 50. Chassis 62 represents generally those parts of housing 54 along with other structurally stable elements in printer 50 that support the operative components of printer 50. A printhead carriage 64 is driven back and forth along a guide rail 66 mounted to chassis 62. Any suitable drive mechanism may be used to move carriage 64. A reversing motor (not shown) coupled to carriage 64 through a belt and pulley system (not shown), for example, is one carriage drive mechanism commonly used in inkjet printers.

[0018] Carriage 64 has stalls for holding one or more printheads 68. In the printer shown in FIGS. 3-5, carriage 64 carries two printheads 68--one printhead containing color ink for color printing and one printhead containing black ink for monochrome printing. Printheads 68 are also commonly referred to as print cartridges or ink cartridges. As best seen in FIG. 5, printheads 68 are positioned along a media path 70 such that each sheet of print media 61 passes directly under printheads 68. The bottom of each printhead 68, which faces media sheet 61, includes an array of nozzles through which drops of ink are ejected onto media sheet 61.

[0019] An electronic printer controller 72 receives print data from a computer, scanner, digital camera or other image generating device. Controller 72 controls the movement of carriage 64 back and forth across media sheet 61 and the advance of media sheet 61 along media path 70. Printer controller 72 is also electrically connected to printheads 68 through, for example, a flexible ribbon cable 74. As carriage 64 carries printheads 68 across media sheet 61, printer controller 72 selectively activates ink ejection elements in printheads 68 according to the print data to eject ink drops through the nozzles onto media sheet 61. By combining the movement of carriage 64 across media sheet 61 with the movement of sheet 61 along media path 70, controller 72 causes printheads 68 to eject ink onto media sheet 61 to form the desired print image.

[0020] A top sheet 61 is "picked" from a stack of media sheets in tray 56 and fed along media path 70. When a sheet is needed for printing, pick roller 76 is driven clockwise at the direction of controller 72 to grab top sheet 61 and feed it along media path 70 toward transport rollers 78. Transport rollers 78 bear against idler rollers 79 to form a nip that moves sheet 61 along toward output rollers 80. Output rollers 80 bear against idler arms 82 to form a nip that moves sheet 61 onto sheet output supporting surface 60. Output rollers 80 are mounted on a shaft 84. Output rollers shaft 84 is mounted at each end to chassis 62. Output rollers shaft 84 is driven by a motor 86 through a gear train 88.

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