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08/24/06
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USPTO Class 433
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#20060188836
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Apparatus and method for curing materials with light radiation
Title:
Apparatus and method for curing materials with light radiation
Related Patent Categories:
Dentistry
,
Apparatus
,
Having Means To Emit Radiation Or Facilitate Viewing Of The Work
Brief Patent Description
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Full Patent Description
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Patent Claims
The Patent Description & Claims data below is from USPTO Patent Application 20060188836, Apparatus and method for curing materials with light radiation.
1. An instrument for curing light-curable compounds which are curable in: the mouth of a patient, the instrument comprising: a housing; a plurality of solid state, light-emitting elements, the elements comprising semiconductor junctions and being mounted on a substrate supported by the housing to form a collective array on said substrate, the array of elements operable for collectively emitting light having wavelengths within a narrow band of wavelengths; a generally clear layer simultaneously covering all of the plurality of light-emitting elements for protecting the array of semiconductor junctions; an optically reflective element coupled to surround the plurality of light-emitting elements to capture the collective light from an array of light-emitting elements and direct it forwardly away from the collective array an ultimately to a compound for curing.
2. The instrument of claim 1 wherein said solid state elements are light emitting dies formed of a semiconductor material.
3. The instrument of claim 1 further comprising a heat sink thermally coupled to the substrate for absorbing heat generated by the array of elements.
4. The instrument of claim 1 further comprising a thermally conductive element which is thermally coupled to the substrate for conductively transferring heat generated by the array of elements away from the substrate.
5. The instrument of claim 1 further comprising a heat exchanger which is thermally coupled to the substrate for dissipating heat generated by the array of elements.
6. The instrument of claim 1 further comprising a first heat sink element thermally coupled to the substrate for absorbing heat generated by the array of elements, and a heat exchange element thermally coupled to the heat sink for conductively transferring heat generated by the array of elements.
7. The instrument of claim 1 wherein said housing comprises a barrel portion having a proximal end spaced from a distal end of the barrel portion, the distal end being configured to be placed in the mouth of a patient, the array of light-emitting elements being positioned proximate to said proximal end, a light transmitting device being operably coupled to said array for transmitting the light beam from the array to the housing distal end.
8. The instrument of claim 7 wherein said light transmitting device comprises a plurality of fiber optic elements operably coupled together for directing said beam. to the mouth of the patient.
9. The instrument of claim 1 further comprising a portable power supply positioned within said housing for portable operation of the instrument.
10. The instrument of claim 1 wherein said array of elements has a density of elements on the substrate operable for collectively emitting a power density of light in the range of 200 to 1400 mW/cm.sup.2.
11. The instrument of claim 7 wherein said light transmitting device has an acceptance angle, said optical focusing device operable for generating a beam of light which does not diverge significantly from said acceptance angle.
12. The instrument of claim 11 wherein said array of light-emitting elements emits light in the range of 0.degree.-180.degree. and said optical focusing device is operable for collimating the light into a beam which does not diverge significantly from said acceptance angle.
Brief Patent Description
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Full Patent Description
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Patent Claims
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Method for creating features in orthodontic aligners
Next Patent Application:
Multi-wavelength dental light curing gun
Industry Class:
Dentistry
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