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Mouth guard formation methods

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Title: Mouth guard formation methods.
Abstract: A method for producing a mouth guard having an encapsulated sensor module. The method includes vacuum forming a first sheet of thermoplastic material using a mold to produce a first mouth guard layer, attaching a sensor module to the first mouth guard layer with a hot melt adhesive, vacuum forming a second sheet of thermoplastic material over the sensor module to produce a second mouth guard layer, storing a default threshold level in the sensor module, and calibrating the sensor module to account for sensor alignment. In an example embodiment, the first and second layers are formed such that they define an open area that allows a user's tongue to touch their upper palate after the mouth guard has been inserted and such that the layers define a channel for accepting a plurality of teeth, including the incisors of a user. ...

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Inventors: Christoph Mack, Jed McCann, Christopher B. Doughty, Robert Snook, Zachary Williams
USPTO Applicaton #: #20110179851 - Class: 73 179 (USPTO) -

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The Patent Description & Claims data below is from USPTO Patent Application 20110179851, Mouth guard formation methods.

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