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10/22/09 - USPTO Class 165 |  15 views | #20090260789 | Prev - Next | About this Page  165 rss/xml feed  monitor keywords

Heat exchanger with expanded metal turbulizer

USPTO Application #: 20090260789
Title: Heat exchanger with expanded metal turbulizer
Abstract: A heat exchanger incorporating a turbulizer or heat transfer surface wherein the turbulizer is a corrugated member having parallel spaced-apart ridges and planar portions extending therebetween. The heat transfer surface has a plurality of micro-openings formed over at least a portion of its surface so as to create a uniform porosity over the portions of the turbulizer in which they are provided. (end of abstract)



Agent: Ridout & Maybee LLP - Toronto, ON, CA
Inventors: Bryan Sperandei, Allan K. So, Thomas Seiler
USPTO Applicaton #: 20090260789 - Class: 165177 (USPTO)

Heat exchanger with expanded metal turbulizer description/claims


The Patent Description & Claims data below is from USPTO Patent Application 20090260789, Heat exchanger with expanded metal turbulizer.

Brief Patent Description - Full Patent Description - Patent Application Claims
  monitor keywords FIELD OF THE INVENTION

The invention relates to heat exchangers, and in particular, to turbulizers used in plate type heat exchangers to increase the heat transfer performance of the heat exchanger.

BACKGROUND OF THE INVENTION

In heat exchangers, particularly of the type used to cool or heat liquids such as oil, it is common to use flow augmentation devices to increase mixing or flow turbulence or impede the formation of boundary layers and thus improve the heat transfer efficiency of the heat exchangers. In the past, various types of metal fins or turbulizers have been used. One common type of turbulizer is a corrugated fin where the corrugations are formed with a pattern of slits and the material of the corrugations is displaced laterally to produce offset openings. This produces a tortuous flow path through the turbulizer increasing turbulence and breaking up boundary layers.

U.S. Pat. No. 4,945,981 (Joshi) discloses a fin comprising a plurality of corrugations, the side walls of which are provided with vertical louvers. Louvered fins are commonly used on the air side of an air to liquid heat exchanger; however, in this Joshi patent, the louvered fin is located inside the heat exchanger tubes or channels that normally contain liquids, such as oils. As well, the Joshi patent shows the louvered fin as being positioned within the heat exchanger tubes with the corrugations oriented either parallel or transverse to the flow of the fluid through the channel.

Japanese application JP-62255792 discloses a heat exchanger having porous thin laminar metallic fins located between adjacent tubes in the heat exchanger. The fins are formed in a waveform shape along a first axis, and in a waveform shape along a second axis where the second axis is perpendicular to the first axis. However, the fins are located external to and in between the tubes of the heat exchanger.

Some difficulties with expanded metal or louvered type turbulizers is that they produce undesirably high pressure drops or flow losses in the heat exchanger resulting in an irregular or non-uniform flow pattern in the fluid passageways of the heat exchanger. This can produce stagnation in some areas of the heat exchanger, but even if this does not occur, a non-uniform flow profile generally indicates less than ideal heat transfer efficiency through the heat exchanger.

SUMMARY OF THE INVENTION

According to one aspect of the invention, there is provided a heat exchanger comprising a tubular member having first and second spaced-apart walls defining a flow passage therebetween, the tubular member having respective end portions defining a fluid inlet and a fluid outlet for the flow of a first fluid through the flow passage. A corrugated heat transfer surface is located in the tubular member, the heat transfer surface including parallel spaced apart ridges with planar portions extending therebetween, alternating ridges being in contact with the first and second spaced-apart walls, the corrugated heat transfer surface having a plurality of micro-openings formed therein defining a uniform porosity over the surface thereof. The tubular member having a longitudinal axis, the ridges of the heat transfer surface being oriented perpendicular to the longitudinal axis.

BRIEF DESCRIPTION OF THE DRAWINGS

Preferred embodiments of the invention will now be described, by way of example, with reference to the accompanying drawings, in which:

FIG. 1 is an exploded perspective view of a preferred embodiment of a plate type heat exchanger containing a corrugated heat transfer surface according to the present invention;

FIG. 2 is a perspective view of the heat transfer surface shown in FIG. 1;

FIG. 3 is a side elevation view of the heat transfer surface shown in FIG. 2;

FIG. 4 is a partial perspective view of a single heat exchanger tubular member containing a heat transfer surface according to the present invention;

FIG. 5 is a cross-sectional view of a single corrugation of a heat transfer surface according to one embodiment of the invention taken along section line 5-5 shown in FIG. 7;

FIG. 6 is a left side view of the corrugation shown in FIG. 5;

FIG. 7 is a top view of the corrugation shown in FIG. 5;

FIG. 8 is a right side view of the corrugation shown in FIG. 5;

FIG. 9 is a top view of a section of material used to form the corrugation shown in FIGS. 5-8;



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