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04/16/09 - USPTO Class 420 |  20 views | #20090098011 | Prev - Next | About this Page  420 rss/xml feed  monitor keywords

Copper tin nickel phosphorus alloys with improved strength and formability and method of making same

USPTO Application #: 20090098011
Title: Copper tin nickel phosphorus alloys with improved strength and formability and method of making same
Abstract: A new copper-based alloy is described along with a processing method to make a strip that can be used for various automotive interconnects. The alloy process combination yields a material with high strength and electrical conductivity with excellent formability. The combination of properties result from a Cu—Sn—Ni—P alloy with optional Mg additions and thermal-mechanical processing to make an alloy with a conductivity of 40% IACS, yield strength of 80 KSI, bend formability of 1t/1t minimum, and stress relaxation of 65% at 150° C. after 1000 hours. Processing can be modified to increase formability at the expense of yield strength. Improvements to conductivity come from changes in chemistry as well as processing. The new chemistry-process optimization results in a low cost alloy of Cu—Sn—Ni—P—Mg. (end of abstract)



Agent: Harness, Dickey, & Pierce, P.l.c - St. Louis, MO, US
Inventors: Carole Lynne Trybus, Peter William Robinson
USPTO Applicaton #: 20090098011 - Class: 420472 (USPTO)

Copper tin nickel phosphorus alloys with improved strength and formability and method of making same description/claims


The Patent Description & Claims data below is from USPTO Patent Application 20090098011, Copper tin nickel phosphorus alloys with improved strength and formability and method of making same.

Brief Patent Description - Full Patent Description - Patent Application Claims
  monitor keywords CROSS-REFERENCE TO RELATED APPLICATIONS

This application claims priority to U.S. Provisional Patent Application Ser. No. 60/979,064, filed Oct. 10, 2007, the entire disclosure of which is incorporated herein.

BACKGROUND

This invention relates to copper alloys, and in particular to copper-tin-nickel-phosphorus alloys with improved strength and formability.

There is a continued need for high strength copper alloys of good formability and reasonable cost for use in electrical connectors, and in particular for use in automotive electrical connectors. Current connector alloys in the low cost Cu—Sn—Ni—P family lack the combination of properties of practical strength (77 KSI), intermediate conductivity (37% IACS), excellent formability, and decent stress relaxation (65% at 150° C.). Formability in the document is measured by forming a strip by roller bending it 90° about a die of known radii. The ratio of the smallest die radii that the strip can be formed without cracking is divided over the strip thickness. Bends were measured both parallel (bad way, BW) and perpendicular (good way, GW) to the direction of rolling. Table 1 shows currently available Cu—Sn—Ni—P alloys:

TABLE 1 Available connector alloys in the Cu—Sn—Ni—P family

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High-purity tin or tin alloy and process for producing high-purity tin
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